High Speed Manual-Automatic Flatbed Die Cutting and Creasing Machine

High Speed Manual-Automatic Flatbed Die Cutting and Creasing Machine

SZ Sequence Entire Automatic Die-Chopping and Creasing Machine
1. Specifications:

Product Unit QMY1two00
Max. Paper Size  mm 1200*780 1300X960 1500X1100
Min. Paper Measurement mm 350*350 400X410 540X410
Max. Die-chopping Dimensions mm 1180*760 1280X940 1480X1080
Max. Speed sh/h -5500 -5500 -4500
Max. Working Strain T 300 300 three hundred
Cardboard sheet thickness gsm 250-800 250-800 250-800
 Corrugate sheet  Thickness mm one-seven 1-7 1-seven
Die-cutting Precision mm ±0.five ±0.5 ±0.five
Total Electrical power KW 23.five 23.5 27.five
Whole Excess weight kg 14500 16000 19000
Overall Dimension mm 7000*4230*2250 7500*4530*2245 8000*4795*2245

two. Major Features:
one) The Bobst variety lower framework can make the slicing system motion like a scissor, it will recognize a entire and simpler minimize.
two) Primary worm gear makes use of alloy copper materials, after the skilled operator’s manual scraping remedy and strict standard testing, it can guarantees the driving components 10 years life.
three) The main chains undertake imported British Renold brand name, the differences of 10 chains are significantly less than .2mm.
4) The hook up in between gear box and driving shaft adopts sleeve and pin construction making sure a sturdy connection.
a. Speed:  
The equipment adopts frequency controller to obtain stepless speed acceleration which can attain to 5000 times for every hour. In the course of real creation, it can generally operate at 3600 to 4200 times per hour in accordance to the good quality of the board. If the top quality of the paper is very good, a great operator even can run the equipment at highest velocity.
b. Safety: As it is revealed in the photo of the device, the device adopts  automatic paper feeding method which retains the operator away from the die-slicing portion. The mounting and adjustment of the die plate is also completed outdoors of the die-chopping portion with sensors and detectors at die-reducing portion to guarantee that the equipment can not be commenced when the die-cutting plate is at adjustment position.
In addition to the sensors at die-cutting component, there are sensor or technique switches at window portion to make the entire device at checking status to make sure its security.
c. Operation ease:There is Man-equipment interface set up in the control panel which will shows the basic safety standing of the machine as well as malfunctions to facilitate the operator. Digital camera is also set up in front of the operator for him/her to keep an eye on the operation status at the shipping and delivery element.
d. Main Buildings and Key Material Employed
1) Four Primary Huge Elements: They are: base station, moving platform, upper system and machine wall. The bottom station is created of grey cast iron -HT two hundred the shifting system is ductile iron – QT forty two-ten and the equipment wall is high quality A3 steel.
two) Main Travel:

The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear kinds a transferring set to make sure steady pressure out place of not significantly less than three hundred tons.

The content for the worm shaft is 40Cr with quenching therapy and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-four.
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-six-3.
3) Die-reducing and Creasing Part: The generate is transferred through crank rod to pendulum which will carry the shifting platform to transfer up and down to achieve die-cut and creasing goal.
The pendulum is created of substantial high quality ductile iron. The pendulum axis is accomplished by induction harden with surface hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely follow the specification of 1080 type automated die-slicing and creasing device. Compared with automatic die-chopping and creasing machine which is utilized for cardboard die-cutting, this kind of automated die-cutting and creasing device is largely utilised for corrugated board which demands less strain for die-reducing, in this case really some producers have created smaller width on the pendulum and more compact diameter on the pendulum shaft. We keep wider pendulum and even bigger diameter on its shaft to make our equipment very last for a more time existence.
The die-cutting plate utilizes 7 mm seventy five Crl plate which has a lot more hardness and life span than the manganese plate.  
four) Board Conveying:

It adopts 3-cam intermittent positioning system to make certain the boarding conveying precise and stable.
The equipment utilizes gripper bar kind with 12A extended joints chain which is less in bodyweight and less shock to the intermittent device underneath the precondition to ensure the power of the chain. The brand of the chain is Renold U.K with substantial precise and good quality. .    
The Gripper bar adopts aviation aluminum with three bridge type- light-weight in bodyweight and high in strength.
5) CZPT Portion The electrical components are designed and assembled according to the CZPTpean CE normal and utilizes world broad identified brand name goods.

six) Set up of Die The die mounting and dismounting adopts facet withdrawing ways which time preserving and simple for operation.
There are two ways for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase locking is pneumatic which is basic, convenient and trustworthy.
3. Special Characters of Our Device:
one) Clever And Particular Entrance Lay Design and style:

In comparison with the card board sheet, the corrugated board has a lot more strength. If the corrugated board abnormally reaches to the entrance lay, it will injury the front lay and the gripper bar when the front lay reaches to its highest position.
CZPTly the producers will install sensors on this element to end the equipment when the paper is fed abnormally to the entrance lay. Even so, when the machine is working at the large velocity, the inertia will bring the machine to operate for a although to make the front lay to its greatest level and then also hurt the entrance lay and the gripper bar.
Our unique layout is that when the abnormal board feeding occurs and being detected, the entrance lay can in no way reaches to its maximum position which makes free from entrance lay and gripper bar damages simply because of irregular paper feeding.
As it is our particular style, so there is no photograph to be demonstrated here.
2) Auto-Guide Switching TechniqueThe Feeding method for this sort of device can do vehicle and guide. When the sheet condition is very good, you can use car-function. When the shape of the sheet is not good, you can use handbook operate and do sheet feeding manually.  
 When the sheet is not very good in condition,, you can open up the rear beam and elevate up the feeder to do guide feeding.

four. Configurations:

Title Brand name and Origin Remarks
CZPT SKF Swiss Essential part
IKO Japan or HangCZPT, China Not crucial part
Chain Renold U.K Main Chain ( Discrepancy of significantly less than .2 mm for for each ten chains of machine chain size)
CHOHO Japan Other Chain are Choho Japan
Relay Omron Japan  
Contactor, buttons TELEMECANIQUE
Photograph CZPT Swap Fotek ZheJiang  
Stabilizer  MEANCZPT ZheJiang  
Variator Delta ZheJiang  
Major Motor Siemens Joint Enterprise
PLC Delta, ZheJiang  
Guy-machine Interface Delta  
Pneumatic Elements Sunrise, ZheJiang  
Rotary Joints SMC Japan  
Motor at feeding and shipping CPG ZheJiang  

High Speed Manual-Automatic Flatbed Die Cutting and Creasing Machine