China factory OEM Forging Drag Chain for Conveyor Forging Parts

Product Description

Carbon Alloy Steel Hot Forging Parts for Machining

Features:

1. ISO9001 & TS 16949 Certified.
2. Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
3. Product weight range: From 0.05 kg to 500 kg;
4. Main process: 
  – Manuacture Process: Hot forging, Cold forging, Die forging…etc, 
  – Further Production Process: Deburring, Sandblasting, Machining, Heat Treatment, Surface treatment, etc. 
5. Available software: Pro/E, Auto CAD, Solidwork.
6. 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp, etc.) could be made and provided based on the samples. 
7. Material Available: 
  – Carbon Steel: 10#, 15#, 20#, 25#, 30#, 35#, 40#, 45#, 50#, 55#…etc.  
  – Alloy Steel: 15Mn, 16Mn, 40Cr, 42CrMo…and other alloy steel. 
  – Stainless Steel: SUS304, SUS316, SUS316L, etc
  – Aluminum: 6061 T6, 6063 T6, 2A17

Further Production Process: 
 
1. Precision Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;
2. Heat Treatment:  annealing, carbonization, tempering, quench, normalization and surface tempering
3. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc.

Tooling and Molds: 
1. Mould material: Cr12, 4Cr5MoSiV1, 4Cr5MoSiV…etc.
1. Mould life: usually 50,000 shots.  
2. Tooling Leadtime: 15-25 days, depending on the structure and size. 
3. Tooling & mould maintenance: Be responsible by CZPT Machinery. 

1. ISO9001 Certificated and over 25 years of experience in casting and forging.

2. OEM and ODM both are available.

3. Application: Auto Parts, Truck Parts and Agriculture equipment part, etc.

4. Material: 40Cr, 45#(SAE 1045) or other materials as your requirement.

5. Main process: 1> Forging; 2> Normalizing3> Sandblasting; 4> Machining; 5> Further Processing if needed.

Why HangZhou Evergreen?

1.25 years of experience in casting and forging for European and US markets.

2. OEM & ODM products range: Auto parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.

3. Material: 40Cr, 45# (SAE1045) or other materials as you request.

4. Product weight range: From 0.05~500kg;

5. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding Machine and so on;

6. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine;

7. Heat Treatment: Annealing, Discharge, Carbonization, Tempering, Normalization, etc…

8. Surface treatment: Sand Blasting, Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating, E-coating, etc…

9. Materials Standards: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS

Quality Control: 
1. Quality control: The defective products rate is less 0.1%.
2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISO standard or customer requirements
3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;
4. After-sales services are available all time.
5. Quality situation can be traceable.

HangZhou CZPT Machinery Co., Ltd started business since 1995, it has 2 subsidiary plants, and the headquarter located in HangZhou, a very famous CZPT city in China.

Our main business in metal products, and our product range mainly covers Metal work, Aluminum Casting, Investment/Precision casting steel, Sand casting, Forging, and so on. These products used in Wind power, Turbine, heavy duty Truck, Train, Engine, Agriculture equipment, Lighting, Marine and Mining machinery, Hardware, CZPT breeding, etc.

Capability & Capacity:

Our capability and production capacity as below:
1. Capacity: 1> Al die casting: 3000~4000 ton per year; 2> Sand casting: 10000 ton per year; 3> Investment casting: 2000 ton per year; 4> Forging: 8000 ton per year.
2. Our metal work factory pass EN15085 & ISO3834 welding certificate
3. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on.
4. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.
5. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Galvanization.

Quality & Service:

Our quality philosophy is ” No Compromise”.

We have a diverse customer range CZPT over 30 countries and regions, including Germany, USA, Australia and Japan. We’re committed to serve our customer by providing quality products and services. For our original customers, we offer products and services that meet or exceed their expectations whenever needed. For our emerging market customers, we provide value-added, affordable products whenever possible.

                                       PROCESS TYPE                            MATERIAL STHangZhouRD
Sand Casting Green Sand Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze         ISO
        GB
      ASTM
       SAE       
        BS
        JIS
        DIN
        
Furan Resin Sand
Cold Harden Resin Sand
Investment casting       Sodium Silicone (Water galss) Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum
Lost wax casting
Forging                                                        Hot Forging Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum
Warm Forging
Cold Forging
Machining and other further processiong                 Stamping, cutting, welding, polishing,sand blasting…… All metal material
 

Applications and Who We Serve: 
1. Engine parts,
2. Auto parts,
3. Machinery Parts,
4. Rail Train parts,
5. Truck Parts,
6. Tractor Parts
7. Construction Equipment  
8. Agriculture Equipment,
9. Other industrial fields.

 

Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Machinery Parts
Material: Aluminium
Heat Treatment: Quenching
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

pintle

What are the benefits of using a metal drag chain in specific applications?

Using a metal drag chain in specific applications offers several advantages due to the unique characteristics of metal materials. Metal drag chains, often made of steel or stainless steel, provide the following benefits:

  • High Strength and Durability: Metal drag chains are known for their high strength and durability, making them suitable for applications that involve heavy loads and harsh environments. They can withstand continuous flexing, bending, and abrasion without deformation or failure.
  • Temperature Resistance: Metal drag chains can handle both high and low temperatures, making them suitable for applications in extreme heat or cold conditions. This is especially important in industries such as steel manufacturing, foundries, and ovens.
  • Chemical and Corrosion Resistance: Stainless steel drag chains are particularly resistant to chemical exposure and corrosion. They are ideal for applications where exposure to chemicals, acids, and other corrosive substances is common.
  • Fire Resistance: Certain metal drag chains, such as those made from stainless steel, have fire-resistant properties. This makes them suitable for applications in industries where fire safety is a critical concern.
  • Long Service Life: Metal drag chains have a longer service life compared to some other materials, resulting in reduced maintenance and replacement costs over time.
  • Reliable Performance: Metal drag chains provide reliable performance even in demanding applications, ensuring smooth cable or hose movement and preventing downtime due to cable failures.
  • Suitability for Heavy-Duty Applications: In industries like mining, construction, and material handling, where heavy loads and rough conditions are common, metal drag chains offer the strength and robustness required to handle these challenging environments.
  • Resistance to UV and Weather: Metal drag chains can resist the damaging effects of UV radiation and weather exposure, making them suitable for outdoor applications.
  • Wide Range of Sizes and Configurations: Metal drag chains are available in various sizes and configurations to accommodate different cable and hose layouts, offering flexibility in design and installation.

Overall, metal drag chains are favored in specific applications where their high strength, temperature resistance, chemical resistance, and durability are crucial for efficient cable management and protection. They are commonly used in industries such as manufacturing, automotive, aerospace, mining, and heavy machinery, where reliability and performance are paramount.

pintle

Can drag chains be used in food processing or packaging industries?

Yes, drag chains can be used in food processing and packaging industries, provided they are made from food-grade materials and meet the necessary sanitary requirements. These industries often require efficient cable management solutions that can handle various cables and hoses while maintaining a hygienic environment. Here’s how drag chains are beneficial in these applications:

Hygienic Design:

Drag chains used in food processing and packaging industries are designed with materials that meet strict hygiene standards. They are made from food-grade plastics that are resistant to bacteria growth and easy to clean, ensuring that they do not contaminate the food products or packaging materials.

Cable Protection:

Drag chains protect electrical cables, pneumatic hoses, and other vital components from exposure to food particles, dust, and other contaminants. This helps in extending the life of the cables and reduces the risk of cable damage or failure, which could lead to costly downtime.

Smooth Cable Movement:

The smooth interior surface of drag chains allows for easy movement of cables and hoses, reducing friction and preventing wear and tear. This smooth movement is essential in preventing damage to cables and ensuring the reliable operation of equipment in the food processing and packaging processes.

Space Optimization:

Drag chains can be customized to fit into tight spaces and accommodate various cable sizes and types. This space-saving design is crucial in food processing and packaging facilities where floor space is often limited, and efficient use of space is necessary for optimal production flow.

Resistance to Cleaning Agents:

Drag chains used in these industries are designed to withstand frequent cleaning and sanitization processes. They are resistant to common cleaning agents and high-pressure washdowns, ensuring that the equipment remains clean and free from contaminants.

Compliance with Industry Standards:

Drag chains used in food processing and packaging industries are designed to meet industry-specific regulations and standards, such as FDA (Food and Drug Administration) guidelines, NSF (National Sanitation Foundation) certifications, and EHEDG (European Hygienic Engineering & Design Group) guidelines.

When selecting drag chains for food processing and packaging applications, it’s essential to choose products from reputable manufacturers with a proven track record in supplying cable management solutions for the food industry. Additionally, regular inspection and maintenance of drag chains are necessary to ensure their continued performance and compliance with industry regulations.

pintle

What materials are drag chains typically made of to ensure durability?

Drag chains are typically made of various materials that are carefully chosen to ensure durability and longevity in industrial applications. The choice of materials depends on factors such as the application’s environment, load capacity requirements, and the type of cables or hoses they will be carrying. Some common materials used in drag chain construction include:

1. Plastic (Polymer): High-quality engineering plastics, such as nylon, polypropylene, or polyethylene, are commonly used for lightweight and low-cost drag chains. These plastic chains offer excellent resistance to corrosion, chemicals, and moisture, making them suitable for a wide range of industrial environments.

2. Steel: Drag chains made of steel are known for their high strength and durability, making them ideal for heavy-duty applications and environments with high impact or abrasive conditions. Steel chains are capable of carrying heavy loads and provide superior protection for cables and hoses.

3. Stainless Steel: For applications requiring additional resistance to corrosion and chemicals, stainless steel drag chains are preferred. They are especially useful in industries where exposure to harsh environments or frequent washdowns is common, such as food processing, pharmaceuticals, and outdoor applications.

4. Aluminum: Aluminum drag chains offer a lightweight alternative to steel while still providing sufficient strength for many industrial applications. They are often used in applications where weight reduction is essential, such as in robotics and automation systems.

5. Hybrid Chains: Some drag chains feature hybrid designs, combining multiple materials to optimize performance. For example, a drag chain might have a plastic body with reinforced steel or stainless steel links for added strength and rigidity.

Overall, the choice of material for a drag chain depends on the specific requirements of the application, including the load capacity, environmental conditions, and the need for resistance to corrosion, chemicals, and other external factors. By selecting the appropriate material, drag chains can ensure durability and reliable cable protection in a wide range of industrial settings.

China factory OEM Forging Drag Chain for Conveyor Forging Parts  China factory OEM Forging Drag Chain for Conveyor Forging Parts
editor by CX 2023-08-15